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What is the difference between stone grinder & stoneless hammer pulveriser ?

  • 3 years ago
  • Source: https://www.ibgmart.com/search/spice
  • 7025

What is the difference between stone grinder & stoneless hammer pulveriser ?

How to start spice manufacturing unit ?


Indian spice is already famous in all over world. India contributes 75% of global spice production. Madhya Pradesh,  Rajasthan and Gujarat were the major producers for spices in last year. As we know India is major producer and exporter of spices and spice manufacturing unit is also recognized as a profitable business in India. Any individual can start spice manufacturing unit as a small, medium & large scale base as per his investment capacity. ibgMART is having  a lot of spice grinders / hammer mill / pulveriser machine by which anyone can start his own manufacturing unit at any scale (small, medium & large scale).ibgMART is one of the leading manufacturers in spice mill /hammer mill / blower pulveriser / multi purpose pulveriser. You can buy it easily from us.

 
Where & how to buy spice grinder ?

We are facing very high demand of spice grinder/ hammer mill /pulveriser machine. ibgMART.Com is a brand which is known for manufacturing spice grinder/ hammer mill /pulveriser machine. We are registered on all government portals(MCA / MSME / STARTUP INDIA / IEC etc.) and also got ISO 9001:2015 quality certification from USA. Our head office is located in Pratapgarh, Uttar Pradesh. The distance of our head office from Pratapgarh railway station is 10 Km and from Pratapgarh bus stand is 8 Km. You can also find our whole official registered address here : Majhilaha A47, Dhekahi, District – Pratapgarh, Uttar Pradesh, Pin code - 230502.

You can buy spice grinder/ hammer mill /pulveriser machine via ibgMART.Com website and also by calling us. We accept prepaid order only. We make machine on your demands only. Firstly you have to book the machine from ibgMART by paying the booking amount. Then we will take the time for 2-3 days for making your machine. After that we will ready your machine within given time(2-3 days). Then we will offer two ways to customer to making final payment first is customer have to come to our factory unit and make final payment then he take his machine to home and the second is if customers don’t want to come then he have to make payment via UPI/ Internet Banking / Offline bank transfer and share a screenshot or payment receipt with our executive. Then our executive will for forward customers payment proof to account department. After the confirmation of payment proof  our executive will generate an order on behalf of you. After that you will get a tax invoice by our end. Then we will dispatch your machine on same day and give you the transport bill followed by you machine tracking number and further details.
Note – You have to pay only on company’s current account followed by the name IBG MART WHOLESALE. Transportation charges/Custom charges will be pay by customer on delivery time. 

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What are the types of spice grinder available in market ?

There  are so many types of spice grinders available in the market. But some famous models of spice grinders like hammer pulveriser, blower pulveriser & Ms pulveriser are manufactured by ibgMART’s. Hammer mills are designed with a shaft on which are mounted several "hammers" which have most of the time the shape of thick plates. ibgMART’s Hammer mill is the most widely used grinding mill and among the oldest. Our (ibgMART’s) Blower  pulverizer is made of two things, first grinding chamber and second is blowing cyclone. The grinding chamber containes so many metal strip blades. The function of the metal strip blade and cone is to check the oversize particles and thus regulates the mesh size by shifting the metal strip blade to the cone side. The function of the blower is to deliver sized particles to the cyclone where particles are separated from the air by the centrifugal force developed in the cyclone. The powder is discharged by the cyclone outlet and the separated air returns back to the grinding chamber by semi round bend.  Pulverizer is a grinding machinery used widely for powdering of dry red chillies, spices, food, herbs etc. India produces almost all the known grinded spices and Pulveriser is the main machine for the purpose of grinding.


What do you mean by hammer pulveriser ?

Material is fed into the mill grinding chamber through the hopper. ibgMART’s Hammer is a high speed mechanical impact mill designed for continuous size reduction of a wide range of materials down to D90 < 45 μm. The ibgMART’s Hammer Mill consists of a rotor assembly fitted with hammers and operates generally at high speeds. The grinding chamber is fitted with a cover containing a multiple deflector liner and a retaining screen at the point of mill discharge. The grinding action in the ibgMART’s Hammer Mill is the impact between rapid moving hammers and particles themselves. The energy of the moving hammers dissipates itself into the particles by virtue of their inertia thus causing size reduction. The material is crushed or shattered by a combination of repeated hammer impacts, collisions with the walls of the grinding chamber, and particle on particle impacts. Perforated metal screens or bar grates covering the discharge opening of the mill retain coarse material for further grinding, while allowing properly sized materials to pass as finished product.

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Can hammer pulveriser grind every type of spices ?

Yes! ibgMART’s Hammer Mill can  grind every type of spices, Herbs & every single type of grains. Spice mill are exclusively meant for the grinding of chill, coriander, dry ginger, black pepper, turmeric and curry powders, rava, besan, roasted coffee seeds, sugar, ambla, mehendi, heena, herbs, salt, on a small or large scale basis. These spices are ground in a two / three stage operation, depending on the fineness desired. The ibgMART’s  Masala Pulveriser or Spice Pulveriser and Flour Mill are efficient in fine crushing of flour and spices and are suitable for Medium and Small Scale Industries, Gruh Udyog, Self Help Groups etc.

Can hammer pulveriser grind a full piece of turmeric also ?

Yes! ibgMART’s  Hammer Pulveriser / Masala Mill / Spice Grinder cann grind a full piece of spice. As from the upper answer ibgMART’s Hammer Mill can  grind every type of spices, Herbs & every single type of grains. Spice mill are exclusively meant for the grinding of chill, coriander, dry ginger, black pepper, turmeric and curry powders, rava, besan, roasted coffee seeds, sugar, ambla, mehendi, heena, herbs, salt, on a small or large scale basis. These spices are ground in a two / three stage operation, depending on the fineness desired. The ibgMART’s  Masala Pulveriser or Spice Pulveriser and Flour Mill are efficient in fine crushing of flour and spices and are suitable for Medium and Small Scale Industries, Gruh Udyog, Self Help Groups etc.

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What is the production capacity of hammer pulveriser ?

The Production capacity of  ibgMART’s Hammer Pulveriser depends upon its chamber size and motor power (H.P). Production capacity of  2 H.P. machine with 8 inch chamber size  is 15 to 20 Kg per hour. Production capacity of  3 H.P. machine with 10 inch chamber size  is 30 to 40 Kg per hour. Production capacity of  5 H.P. machine with 12 inch chamber size  is 50 to 70 Kg per hour. 


What is the difference between stone grinder & stoneless hammer pulveriser ?

A disc or discs, from which project short hammer-like plates, are attached to the end of the rotor shaft and enclosed in a metal casing. The hammer rotates at speeds of up to 2880 rpm. They may be of the fixed or swinging type. The fixed hammers are usually in the form of an iron casting whereas the swinging type are often made from heat-treated, 1.0 per cent chromium steel. A screen, mounted on a fixed circular support, surrounds the hammers. The maize grain must be sufficiently reduced in size to pass through the screen before it is discharged from the milling chamber. A range of screens is available for the production of a variety of grades of ground material. A conical hopper, fixed above the milling chamber, holds the whole grain which is gravity fed into the mill. Unlike the shearing action in the plate or stone mill, size reduction in a hammer mill occurs principally by impact as the grain hits the hammers, the metal of the screen, and the back wall and front casing of the mill. Impact also occurs between the grain itself. The grain is trapped and sheared between the hammer and the holes of the screen. The broken grain is retained in the milling chamber until its size is reduced sufficiently to allow its passage through the screen perforations.
In a typical stone mill, a conical or pyramid-shaped hopper holds the whole grain which enters the milling chamber through a feed valve. In some models, a shaking device and a screen prevent large impurities from entering the milling chamber. The milling of the grain is achieved by the shearing action of the flat surface of two millstones which are identical in size and construction. One stone is fixed to the milling chamber door while the other is mounted on a rotating drive shaft connected to an external energy source (e.g. an electric motor, diesel engine, or tractor engine). The grain from the hopper is fed, through the central hole in the rotating stone, into the gap between the two stones. As the rotating stone moves against the stationary stone, the grain is ground as it travels from the centre to the periphery of the stones. The two millstones may be set either horizontally with a vertical rotary shaft, or vertically with a horizontal rotary shaft. The vertical type is more common. This machine comes with high maintainance .
So usually people want to buy stoneles hammer pulverizer machines which comes with low maintenance. 


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Can hammer pulveriser run with a single phase motor ?

Yes! Hammer pulveriser can run with a single phase motor (2Hp , 3Hp , 5Hp). It requires 220-250 V of electricity power. There are two types of motors, a single-phase motor and a three-phase motor. Single-phase motors need less maintenance than three-phase motors, and will often last for years longer. These motors are typically used in devices and equipment that require lower levels of horsepower, or when it is inefficient to use a three-phase motor.

Single phase motors have a similar construction to the three phase motor, including an AC winding that is placed on the stator, and short-circuited conductors that are placed in a cylindrical rotor. The biggest difference between the two motors is that with a single phase motor, there is only one phase supply to the stator.  There are many benefits to single-phase motors. For starters, single-phase motors are less expensive to manufacture than most other types of motors. Single-phase motors typically require very little maintenance, don’t often require repairs, and when they do they are fairly easy to complete. Single-phase motors will last for years as well, and usually most failures from single-phase motors are a result of inappropriate application rather than a manufacturing defect from the motor itself.


Where to buy spice grinder spare parts?

Even your hammer or masala mill machine goes with low maintenance cost but if there is any problem in your hammer mill machine then you will get all spare parts from ibgMART. As you know that this machine and all its spare is manufactured in India only, so you will never have any problem for any spare parts. Whenever you order from a single piece of spare or in bulk, you will also get spare parts available.

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How to start a spice business from a spice grinder?

As we told you, Indian spice is already famous in all over world. India contributes 75% of global spice production. Madhya Pradesh, Rajasthan and Gujarat were the major producers for spices in last year. As we know India is major producer and exporter of spices and spice manufacturing unit is also recognized as a profitable business in India. ibgMART is one of the leading manufacturers in spice mill /hammer mill / blower pulveriser / multi purpose pulveriser. Grinding machine is necessary machinery required in spice business depending upon the scale of industries the equipment is used. Large scale industries use Impact Pulverizer machine while small scale industries use spice grinding machine / masala making machine. ibgMART provides you best spice grinder and masala making. By using this machine you can grind chilly, coriander, dry ginger, black pepper, turmeric and curry powders etc. type of spices and start your new business. We will provide you full training for machine, marketing & for sales also. We  will provide you a masala e- book to make every type of masala like samosa masala, sabji masala, meat masala etc. We will give you such valuable information with the help of which none of your spices will be wasted and you will not be able to know such information by wasting even 1 quintal.

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